Afzal ul Haq is a self-driven and self-motivated mechanical engineer, a multicultural man with experience of working in Engineering Projects, Production Department, Maintenance Department and Energy Department in an early start. I have managed a group of Builders, Operators, and Supervisors including people from different culture, languages and motivated them to work under one umbrella as a Team.
My key skills include AutoCAD, MS Excel, PowerBI, Dashboards, Energy Management, Maintenance Management and Sustaibility.
➢Leading 30+ workers as Shift In-charge during Production.
➢ Leading Plant Maintenance with documentation for Breakdown Maintenance, Scheduled Preventive Maintenance, and Maintenance Inventory.
➢ Sections include Utilities, EOT Cranes, Induction Furnaces, and Hydraulics System
Engineering and Utility Maintenance:
➢Ensure Utility Maintenance for compressor, RO Plant, ETP, Boiler and Generator.
➢Execute Preventive Maintenance Plan for processing machines.
➢Arrange manpower and inventory as per scheduled maintenance.
➢Lead a team of 60 workers to develop an Improved Maintenance System.
➢Developed and Monitoring Standardized KPIs for Plant Maintenance including.
Planned Maintenance Percentage and Average Downtime with Utilization Rate.
Root Cause Analysis for repetitive failures.
SOPs for Engineering Store through Inventory Records, Internal requisitions, and on-time availability of required resources.
Coding for machines, machine chambers & parts for standardization.
Root Cause Analysis for repetitive failures.
SOPs for timely calibration of equipment including gauges, production meters, and flow meters.
Engineering Project Planning:
➢Develop Standardized KPIs including Project Timeline with Payback Period, NPV, BEP & IRR.
➢Monitoring through KPIs including Engineering efficiency, CPI & On-time Delivery.
➢Projects include.
3-kW Wind Turbine
2-Ton Waste Heat Recovery Boiler
250 Kw Solar Plant
RO Reject Water system reducing 810 scm/month
Water recovery system reducing 1944 scm/month
Condensate Recovery System
Effluent Heat Recovery Systems.
Accomplishments:
➢Achieved ISO 50001:2018 Certification at Ebrahim Textile Mills Worked along with Energy Manger and General Manager Engineering for 1st Stage, 2nd Stage and Surveillance Audit for ISO 50001:2018
➢Best Textile Industry Award of Pakistan in Energy by UNIDO, GEF– 2022 Won Grant Worth 1181 USD http://www.twitter.com/i/status/1473552200265785345
➢UNIDO-GEF PROJECT: “Energy Efficiency Technology Project for GHG reduction” Won Grant worth 48601 USD (27% of Total Project Cost)
➢UNIDO-GEF PROJECT: “250 kW Solar Power Project” Won Grant worth 19528 USD (15% of Total Project Cost)
– Maintenance: Improved performance of a Tire Building Machine and a Fabric Cutter through FMEA.
– Documentation: Drafted a report for failures and provided it to General Manager Maintenance.
– Installation: Experienced Installation of HVAC System (including Cooling Towers, Air Handling Units and Ducting)
– Engineering Drawing: Understood and explained the single line diagram with the flow of fluids and mechanical devices.